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OPEN MIND

Program and Mill Impellers and Blisks Reliably and Effectively

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    The Multiblade package

    5-axis CAM software – the Multiblade package from OPEN MIND: As simple as a standard application.

    Impellers and blisks can be programmed without special knowledge using this application. Integrated automated functions in the Multiblade package reduce the number of parameters that need to be entered to a minimum. Proven collision checking guarantees a very high level of process reliability. The use of robust tools allows machining with high infeed parameters and feed rates.

    Videos: 5-axis Machining of Impeller

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    Impeller | Fanuc
    Impeller | UNION TOOL | DMG MORI
    Impeller | Fanuc

    Faster machining with FANUC and hyperMILL® CAM software to meet the manufacturing challenges of engine components.

    Impeller | UNION TOOL | DMG MORI

    Discover the precision machining of an aluminum impeller on a DMG MORI‬ DMU 65 monoBLOCK. Using hyperMILL®’s advanced Multiblade module, programming and milling impellers and blisks becomes reliable and efficient. Achieve significant time savings while ensuring the best surface quality and exceptional process reliability with proven collision checking.

     

    Would you like to learn more about the Multiblade package of our complete CAM solution?

    If so, please contact OPEN MIND Technologies.

    roughing | impeller blisk | multiblade | 5-axis –

    Multiblade roughing

    In the roughing cycle, the blades are machined in a continual process starting from pre-turned stock or a semi-finished workpiece. No time-consuming simulation of the removal of material is required.

    plunge roughing | impeller blisk | multiblade | 5-axis –

    Multiblade plunge roughing

    Plunge roughing is an alternative if a horizontal feed rates cannot be effectively achieved with long, slim tools. This process allows the most rigid tool to be employed to rough a pocket between blades. This is provided as an optional module.

    hub finishing | impeller blisk | multiblade | 5-axis –

    Multiblade hub finishing

    The toolpath profile can adjust the hub’s aerodynamic behavior and appearance to suit individual customer requirements. This machining strategy can also be applied as rest machining near blades.

    point milling | impeller blisk | multiblade | 5-axis –

    Multiblade point milling

    This HSC strategy is characterized by continuous, spiral machining movements with tool point contact. This allows superb milling of even highly curved blades.

    flank milling | impeller blisk | multiblade | 5-axis –

    Multiblade flank milling

    If the blade surfaces allow for sufficiently precise swarf cutting, the Flank Milling cycle can be used. This reduces machining time. hyperMILL® 5AXIS automatically calculates the optimal tool nestling.

    edge milling | impeller blisk | multiblade | 5-axis –

    Multiblade edge milling

    This machining strategy is used whenever leading and trailing edges cannot be generated together with the flow areas in a single operation.

    fillet milling | impeller blisk | multiblade | 5-axis –

    Multiblade fillet milling

    This is the ideal strategy when the radii between the hub and the blade surfaces vary. This strategy also facilitates rest material machining – the basic requirement for choosing an optimal tool for blade and hub machining.

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